The POCl3 Process

 

The POCl3 Process
POC33 boats are configured to hold 380 substrates per run (two 95-slot boats with double wide slots for running substrates back-to-back in each slot).
 
Process Steps  
1. Load and temperature stabilization 8 – 10 minutes
   
2. Oxide (SiO2) layer (a very thin oxide layer to protect substrate from chlorine in POCl3) 3 – 5 minutes
   
3. POCl3 deposition 7 – 8 minutes
   
4. POCl3 and nitrogen purge (to remove POCl3 fumes
from process tube)
4 – 5 minutes
   
5. Unload 8 – 10 minutes
   
Total process time 30 – 38 minutes
   
Process tube cleaning
The process tube may be cleaned in the furnace by running steam through the tube at the process temperature for approximately 5 minutes. This clean cycle typically needs to be done every 1 – 3 days depending upon usage of system. A steam generator is included with each POCl3 tube level.

Process guarantee
3 consecutive runs at ±2% resistivity uniformity, 1 sigma within wafer, wafer-to-wafer, boat-to-boat, run-to-run. This is a process guarantee; actual values typically are significantly better.  
   
 

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